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ErgoTorq
"Collars" provide
a permanent solution to the problem of instability at the joints between
Nutrunner tooling and their driven attachments.
Instability and
the resulting wobble which
occurs at the joints between your nutrunner tooling and their attachments
can cause operator discomfort, inconsistent final torque's, system damage
and premature wear of tooling and attachments.
On-line results
have proven that all of these problems can be greatly reduced with the
installation of ErgoTorq
"Collars".
Watch our product video!
ErgoTorq
"Collars" can be fitted to virtually all nutrunner type tooling and act
as a stabilizing device for the various attachments used on these tools.
The main body is made from aluminum, with a mounted ball bearing and
a Ultra High Molecular Weight Polyethylene inner sleeve providing a flexible
interference fit with the attachment. This fit compensates for tolerance
variations in the attachments and at the same time stabilizes the joint
between the tool and the attachment. The mainbody remains stationery,
while the bearing and the inner sleeve turn with the tool and attachment
keeping their drive axes in alignment.
Our exclusive (patent
pending) mounting system has allowed us to standardize the 3/8" and 1/2"
drive "Collar" main bodies. The steel support sleeve is mounted on the
original front cap or reaction bar nut of the tool being fitted. Once
this sleeve is in place, a standard mainbody can then be easily mounted
on the tool. (Specials are available upon request.)
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THE
PROBLEMS
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ErgoTorq
SOLUTIONS
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Operator Discomfort
- When extensions or multiple attachments are used on nutrunner tooling,
the wobble that occurs during the operation of the tool can be very
significant and result in operator discomfort and safety concerns.
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With the installation
of ErgoTorq
"Collars" tooling and attachment joints become stabilized and the wobble
effect is virtually eliminated. The result is reduced vibration levels
and improved comfort and safety for the operator.
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Torque Loss
- Torque losses can occur on this type of tooling due to the instability
at the joints between tooling and attachments. Because of the misalignments
occurring along the drive axis at the joints, actual torque delivered
to the fastener is often not what the tool is putting out. Transducerized
tools can indicate they have reached torque, but in actuality the true
joint torque can be low.
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ErgoTorq
"Collars" eliminate angular misalignments that occur at the tool and
attachment joints because of their instability. As a result, torque
transfer is improved and final joint torque's are more consistent with
what the tool is generating. This results in improved torque quality.
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Reduced Tooling
& Attachment Life - Because of joint misalignments occurring
during tool operation, attachment and tool square drives, inner bearings
and gearing are all exposed to side loading forces. These forces create
premature wear and eventual failure of these components.
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By eliminating drive
component joint misalignment and the resulting side loading forces,
ErgoTorq "Collars"
dramatically improve tooling and attachment life and reduce costs involved
with downtime, repairs and replacements.
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System Damage
- Because of joint instability, wobble or runout of the attachment
occurs during tool operation. This wobbling of attachments can be a
major contributor to product system damage and result in expensive
off-line repairs to the finished product.
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With the elimination
of attachment wobble, ErgoTorq
"Collars" provide improved control of tooling attachments and the fasteners
being installed. Systems damage problems are eliminated.
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Torque Reaction
- Another problem that can occur with nutrunner tooling is a kicking
action that the operator is forced to deal with when the tool reaches
final torque on a joint. With the addition of angular misalignments
at the joints along the drive axis, torque reaction forces can be magnified.
This compounds an already serious operator safety issue.
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By eliminating tooling
component drive misalignment ErgoTorq
"Collars" provide a significant reduction in the amount of torque reaction
that occurs at tool shut off. This results in improved operator comfort
and safety.
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*
All test data results are available upon request
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