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ErgoTorq
"Adaptors" provide
a permanent solution to the problem of instability at the joints between
pulse and other tooling and their driven attachments.

Vibration caused
by looseness at the joints between extensions and sockets can cause pulse
tools to lose up to 30% of their torquing capabilities.
This can also result
in decreased tooling life, systems damage or product mutilation (from
wobbling accessories) and operator discomfort causing them to grip tools
harder, which can lead to fatigue and repetitive strain injuries. ErgoTorq
Adaptors from Ergonomics Specialties solve these problems. Their unique
design keeps your pulse tools working at their peak, even after 225,000
cycles.*
Watch our product video!
Unlike the competition,
ErgoTorq
Adaptors can be designed to be used on any manufacturers pulse tool and
accessory line currently being used at your facility. They can also be
recycled when the accessories wear out.
ErgoTorq
Adaptor's act as a coupling device between the power tool, extension
and the socket. Built around a UHMW polyethylene core with a stainless
steel sleeve, the Adaptor reduces the movement that normally occurs
at these connections and the resulting vibration that is created
when the tool is operated. It's this solid connection that results
in marked improvement in torque accuracy, improved tool life, decreased
noise levels and increased operator comfort.
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THE
PROBLEMS
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ErgoTorq
SOLUTIONS
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Operator
Discomfort from Vibration -Although pulse tools provide a
significant reduction in vibration transmitted to the tooling operator
compared to impact tools, they still use an on/off driving mechanism
which creates significant vibration within the tool itself and at
the joints between tooling and attachments. Operators
respond to this vibration by gripping the tool more tightly to gain
better control. Unfortunately this response can cause the operator
to develop repetitive strain injuries which are very costly to both
the employee and employer. Excessive noise levels are also a result
of the vibration.
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With the installation
of ErgoTorq
"Adaptors" at the joints between pulse tooling and their attachment,
the joints become stabilized and any looseness is virtually eliminated.
The result is a significant reduction in the amount of vibration and
noise experienced by the operator. Independent studies have shown that
ErgoTorq "Adaptors" can reduce vibration levels by as much as 71% in
comparison to standard tooling atttachments.*
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Torque Loss
- Torque losses of up to 30% can occur with pulse tools due to the
instability at the joints between tooling and attachments. Because
of the significant vibration levels created at these points, torque
energy is lost and actual torque applied to the fastener is significantly
less than what the tool has been set for.
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Because of the significant
reductions in vibration at the joints between tooling and attachment
with the installation of ErgoTorq
"Adaptors" , torque energy looses are nowhere near as significant.
The amount of torque loose can be reduced by up to 70%. This results
in improved torque quality and optimum tool performance.
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Reduced Tooling
& Attachment Life - Because of the continual hammering that
occurs at the joints between tooling and attachments while the pulse
tool is operating, attachments, tool square drives, inner bearings
and drive components are all exposed to vibration and heat build up.
These forces create premature wear and eventual failure of these components.
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By reducing the
hammering action, vibration and heat build up at the joints between
tooling and attachments and inner drive components, ErgoTorq
"Adaptors" dramatically improve tooling and attachment life and reduce
costs involved with downtime, repairs and replacements.
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System Damage
- Because of joint instability, wobble or runout of the attachment
occurs during tool operation. This wobbling of attachments can be a
major contributor to product system damage and result in expensive
off-line repairs to the finished product.
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By providing significant
reductions in attachment wobble,
ErgoTorq "Adaptors" provide improved control of tooling
attachments and the fasteners being installed. Mutilation or systems
damage problems are significantly reduced.
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Increased
Cycle Times - Another problem that can occur as a result of
the torque losses experienced by pulse tools is an increase in cycle
time required to perform a joint rundown. In assembly manufacturing
environments were every 1/10 of a second counts, this can result in
significant lost revenue over time.
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Because of significant
improvements to torque transfer with the installation of ErgoTorq "Adaptors",
greater torque is applied directly to the fastener. This results in
reduced cycle time required for joint rundowns.
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*
All test data results are available upon request
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All photographs and copy Copyright © 1999-2002 Ergonomic Specialties
Code, graphics and design Copyright © 1999-2002 Stephen Scholtz
website@ergotorq.com
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